No communication between Airleader control and compressors.

Check the wiring. Check the bus addresses on communication modules. If the communication is bridged over the Ethernet network (FL-COM Server) check and increase the response time (Code 111111).

Can we have more than 2 FU Compressors on one Airleader control?

The Airleader Mastermodul / CN can handle up to 4 FU compressors with additional software. Contact our technician for more information and costs.

How can I compensate for pressure differences?

With Airleader Mastermodul / CN it is possible to handle up to 3 pressure sensors, mounted on different places inside the system, to get an average of all sensors as pressure value to control the Airleader. For every pressure sensor, a divergence value can be set. If the pressure exceeded the divergence value, this sensor will not be included in the calculation.

Actual pressure on system and FU differ. Can i get the system pressure for the FU compressor?

With Airleader Mastermodul / CN it is possible to send the system pressure to the FU compressors. The system pressure can get from the AO connector of the communication module as 4-20mA signal. Offsets can be programmed in the controller.

New compressor installed but not visible in OPC Server.

With such changes, it is necessary to restart the OPC server, because the OPC Server reads it’s configuration only on startup. Please disconnect all client connections before restarting the OPC Server.

Webbrowser shows other website after installation of WebServer.

The cause for this issue is the security setting of Windows 7, which does not allow script-based installation of windows services. For the installation, it is necessary to turn off the UAC (user account control). In some cases, you have to reboot your machine. After turning off the UAC, the installation process should run correctly.

Panel shows up communiation error

This issue can have many causes. First, you should check the availability of the control in the network through a PING. This can be done in the “Diagnostics” area. If the PING is successful, it should be checked whether the IP address of the controller may have been assigned more than once. If this is not the case, the issue can be triggered by the internal memory card of the controller. For that, the SD card should be initialized. The procedure for initializing is described in the operating manual.

Airleader doesn’t store the values sending from WebServer?

Key switch “Prog” must be set to “Off”. Have you entered the correct WebServer Plus code?

Why is the web server accessible only on the server machine?

Maybe the incoming requests are blocked by the servers firewall. Make sure that the firewall is passing incoming traffic on port 80.

Old software version after updating

Before installing a new software version, you have to deinstall the previous version. Take care that you remember the controllers ip-adress and the data path. As from Version 3.000 or higher, there is an online updater included, which can be used to update the system on the fly. For the online update, an internet connection must be available.

Boost Efficiency and Save Big: Achieving Compliance With Compressed Air Management Systems!

Are your compressed air systems compliant with current industry regulations? In an age where efficiency and sustainability are paramount, ensuring compliance through an effective Compressed Air Management System is critical. This not only helps you meet regulatory standards but also optimizes your operations, saving costs and enhancing productivity. Let us update you a little more on it.

The Importance of Compliance

Compliance is essential in industrial operations, particularly in sectors that rely heavily on compressed air systems. Regulations set by the Environmental Protection Agency (EPA) and other governing bodies require companies to manage their energy consumption and emissions effectively. A study by the Compressed Air Challenge found that implementing proper management practices could lead to energy savings of 20-50% in compressed air systems. This number highlights the significant impact of compliance on both efficiency and sustainability.

Key Components of a Compressed Air Management System

A robust Compressed Air Management System integrates several key components that help ensure compliance:

Monitoring and Measurement

Accurate monitoring is essential for compliance. By measuring parameters such as pressure, flow, and energy consumption, you can identify inefficiencies and take corrective actions. Real-time data allows you to maintain compliance with industry regulations while improving your compressed air system’s performance.

Regular Audits

Conducting regular audits is critical for evaluating the performance of your compressed air system. These audits help identify leaks, pressure drops, and other inefficiencies. According to the U.S. Department of Energy, up to 30% of compressed air can be lost through leaks alone. By addressing these issues, you can not only comply with regulations but also significantly reduce operating costs.

Employee Training

Ensuring that your team understands the importance of compliance and the proper operation of the Compressor Management System is vital. Training programs should focus on best practices for energy efficiency and regulatory requirements. This knowledge empowers your employees to make informed decisions that align with compliance goals.

Documentation and Reporting

Maintaining accurate records is crucial for demonstrating compliance. Your Compressed Air Management System should include features that allow for easy documentation of audits, maintenance activities, and energy usage. This documentation is invaluable during regulatory inspections and helps create transparency in your operations.

Benefits of Compliance

Achieving compliance with a well-structured compressed air management system offers numerous benefits:

Cost Savings: By identifying inefficiencies and leaks, you can reduce energy costs significantly. Companies that actively manage their compressed air systems often experience a return on investment within the first year.

Improved Operational Efficiency: A compliant system reduces downtime and upgrades resource allocation. This efficiency translates to higher productivity, improved brand reputation and better overall performance.

Future-Proofing Your Operations

As regulations evolve, it’s essential to future-proof your operations. Investing in a Compressed Air Management System that adapts to changing compliance requirements will ensure that you stay ahead of the curve. At Airleader, we provide you with the best of management systems and a diverse range of other services to ensure that your facility runs smoothly and safely.

Conclusion: A Strategic Move Towards Compliance

Integrating an effective Compressed Air Management System is not just about meeting regulatory requirements; it’s a strategic move towards operational excellence. By focusing on monitoring, audits, training, and documentation, you can achieve compliance while reaping the benefits of cost savings and improved efficiency.

Investing in compliance today will yield significant returns in the future, ensuring your operations are not only efficient but also sustainable. Start transforming your compressed air management practices today to meet and exceed compliance standards.