No communication between Airleader control and compressors.

Check the wiring. Check the bus addresses on communication modules. If the communication is bridged over the Ethernet network (FL-COM Server) check and increase the response time (Code 111111).

Can we have more than 2 FU Compressors on one Airleader control?

The Airleader Mastermodul / CN can handle up to 4 FU compressors with additional software. Contact our technician for more information and costs.

How can I compensate for pressure differences?

With Airleader Mastermodul / CN it is possible to handle up to 3 pressure sensors, mounted on different places inside the system, to get an average of all sensors as pressure value to control the Airleader. For every pressure sensor, a divergence value can be set. If the pressure exceeded the divergence value, this sensor will not be included in the calculation.

Actual pressure on system and FU differ. Can i get the system pressure for the FU compressor?

With Airleader Mastermodul / CN it is possible to send the system pressure to the FU compressors. The system pressure can get from the AO connector of the communication module as 4-20mA signal. Offsets can be programmed in the controller.

New compressor installed but not visible in OPC Server.

With such changes, it is necessary to restart the OPC server, because the OPC Server reads it’s configuration only on startup. Please disconnect all client connections before restarting the OPC Server.

Webbrowser shows other website after installation of WebServer.

The cause for this issue is the security setting of Windows 7, which does not allow script-based installation of windows services. For the installation, it is necessary to turn off the UAC (user account control). In some cases, you have to reboot your machine. After turning off the UAC, the installation process should run correctly.

Panel shows up communiation error

This issue can have many causes. First, you should check the availability of the control in the network through a PING. This can be done in the “Diagnostics” area. If the PING is successful, it should be checked whether the IP address of the controller may have been assigned more than once. If this is not the case, the issue can be triggered by the internal memory card of the controller. For that, the SD card should be initialized. The procedure for initializing is described in the operating manual.

Airleader doesn’t store the values sending from WebServer?

Key switch “Prog” must be set to “Off”. Have you entered the correct WebServer Plus code?

Why is the web server accessible only on the server machine?

Maybe the incoming requests are blocked by the servers firewall. Make sure that the firewall is passing incoming traffic on port 80.

Old software version after updating

Before installing a new software version, you have to deinstall the previous version. Take care that you remember the controllers ip-adress and the data path. As from Version 3.000 or higher, there is an online updater included, which can be used to update the system on the fly. For the online update, an internet connection must be available.

Cutting Energy Waste: How Dataloggers Drive Data-Backed Compressed Air Audits!

Are you confident your compressed air system is running at peak efficiency? Wondering where your energy dollars might be slipping away? What if a data logger for compressed air audit could reveal hidden inefficiencies silently inflating your costs? If you’re ready to take control and slash waste, it’s time to look deeper with intelligent data monitoring.

At the heart of smart compressed air management lies the power of data. A data logger for compressed air audit captures real-time pressure and flow data, turning vague guesses into sharp insights. But how exactly do these devices help you optimize your system? Let’s explore.

How Do Data Loggers Pinpoint Energy Losses?

When you install a data logger on your compressed air lines, it doesn’t just collect numbers—it uncovers patterns. These devices detect:

Leaks: Small leaks may seem harmless, but they can waste up to 20-30% of your compressor’s energy (US Department of Energy). Data loggers identify these invisible drips by monitoring pressure drops and irregular flow.

Oversized Equipment: Running a compressor bigger than needed wastes power. Data loggers reveal mismatches between capacity and actual demand by tracking load cycles and runtime.

By capturing precise, continuous data, these loggers highlight exactly where your system needs attention, so you can target fixes rather than guesswork.

Accurate Pressure and Flow Monitoring: The Game Changer

Pressure and flow are the twin pillars of compressed air efficiency. Without accurate monitoring, you can’t truly understand how your system behaves throughout the day.

Here’s how data loggers for compressed air audit help:

Pinpoint Idle Usage: When compressors run without demand, energy drains unnecessarily. Data reveals these idle periods so you can adjust schedules or install controls to cut waste.

Match Supply to Demand: Real-time data allows your CMS to automatically adapt compressor operation based on actual consumption. This intelligent automation reduces excess pressure and saves energy.

Imagine having a window into your system’s every breath. That’s the clarity a data logger offers, enabling you to make decisions rooted in facts—not assumptions.

Why Choose a Compressed Air Audits Data Logger Provider Like Airleader?

When selecting a partner for your compressed air audit, you want a provider who understands complex system behaviors and offers a range of tailored solutions. Airleader stands out by delivering sophisticated compressed air audits data logger provider services that fit your unique operational needs. From basic monitoring to full-scale intelligent automation, Airleader’s portfolio covers it all.

Our systems not only collect data but also integrate with web-based CMS platforms that provide actionable analytics at your fingertips. This means you get continuous insights, predictive alerts, and the power to act fast—all in one place.

Cutting Energy Waste Starts with the Right Tools

If you’re serious about energy efficiency, ignoring data loggers means missing out on a goldmine of insights. These devices are not just measuring tools—they are the foundation of an intelligent compressed air strategy.

Key benefits include:

Reducing energy losses through precise leak detection
Avoiding costly oversizing of compressors
Eliminating unnecessary compressor runtimes
Enabling predictive maintenance with data trends

As reported by the US Department of Energy, compressed air systems consume about 10% of the electricity used in manufacturing plants. Even a small efficiency gain can translate to significant cost savings. Why settle for guesswork when data-driven decisions can transform your energy profile?

FAQs About Data Loggers and Compressed Air Audits

Q1: What is the role of a data logger in compressed air audits?
A data logger records pressure, flow, and runtime data continuously, helping identify leaks, inefficiencies, and usage patterns critical for optimizing compressed air systems.

Q2: How often should data be collected for an accurate audit?
Ideally, data should be gathered over several days to capture all operating conditions, including peak loads and idle times, ensuring a complete system picture.

Q3: Can data loggers detect hidden air leaks?
Yes. By monitoring pressure fluctuations and unexpected drops in flow, data loggers help locate leaks that are otherwise hard to spot.

Q4: How do compressed air management systems use logger data?
They analyze real-time data to adjust compressor operation automatically, matching supply with actual demand and preventing energy waste.

Q5: What industries benefit most from compressed air audits?
Manufacturing, food processing, pharmaceuticals, and any plant with heavy compressed air use can reduce costs significantly by implementing data-driven audits.

Last Note

By integrating advanced data logger for compressed air audit technology with your compressor management system, you not only uncover costly inefficiencies but empower your team to take swift, informed action. It’s time to turn your compressed air infrastructure from an energy drain into a competitive advantage.

Ready to see how Airleader can customize your solution and help you start saving energy today? The future of compressed air management is here — powered by data, driven by results.

If you want a clean, efficient compressed air system that saves money and supports sustainability goals, start with smart data loggers. Your energy bills will thank you.