No communication between Airleader control and compressors.

Check the wiring. Check the bus addresses on communication modules. If the communication is bridged over the Ethernet network (FL-COM Server) check and increase the response time (Code 111111).

Can we have more than 2 FU Compressors on one Airleader control?

The Airleader Mastermodul / CN can handle up to 4 FU compressors with additional software. Contact our technician for more information and costs.

How can I compensate for pressure differences?

With Airleader Mastermodul / CN it is possible to handle up to 3 pressure sensors, mounted on different places inside the system, to get an average of all sensors as pressure value to control the Airleader. For every pressure sensor, a divergence value can be set. If the pressure exceeded the divergence value, this sensor will not be included in the calculation.

Actual pressure on system and FU differ. Can i get the system pressure for the FU compressor?

With Airleader Mastermodul / CN it is possible to send the system pressure to the FU compressors. The system pressure can get from the AO connector of the communication module as 4-20mA signal. Offsets can be programmed in the controller.

New compressor installed but not visible in OPC Server.

With such changes, it is necessary to restart the OPC server, because the OPC Server reads it’s configuration only on startup. Please disconnect all client connections before restarting the OPC Server.

Webbrowser shows other website after installation of WebServer.

The cause for this issue is the security setting of Windows 7, which does not allow script-based installation of windows services. For the installation, it is necessary to turn off the UAC (user account control). In some cases, you have to reboot your machine. After turning off the UAC, the installation process should run correctly.

Panel shows up communiation error

This issue can have many causes. First, you should check the availability of the control in the network through a PING. This can be done in the “Diagnostics” area. If the PING is successful, it should be checked whether the IP address of the controller may have been assigned more than once. If this is not the case, the issue can be triggered by the internal memory card of the controller. For that, the SD card should be initialized. The procedure for initializing is described in the operating manual.

Airleader doesn’t store the values sending from WebServer?

Key switch “Prog” must be set to “Off”. Have you entered the correct WebServer Plus code?

Why is the web server accessible only on the server machine?

Maybe the incoming requests are blocked by the servers firewall. Make sure that the firewall is passing incoming traffic on port 80.

Old software version after updating

Before installing a new software version, you have to deinstall the previous version. Take care that you remember the controllers ip-adress and the data path. As from Version 3.000 or higher, there is an online updater included, which can be used to update the system on the fly. For the online update, an internet connection must be available.

Energy Management Systems: Your Secret Weapon for Cost Reduction and More!

How effectively are you managing energy consumption in your facility? In today’s industrial arena, energy efficiency is not just a goal—it’s a necessity. According to the U.S. Department of Energy, implementing effective energy management practices can reduce energy costs by 2 to 10% within the first year. This data underscores the importance of using monitoring systems to validate and prioritize energy investments.

Under such a state of affairs, Energy Management Systems Monitoring allows organizations to track energy use, identify inefficiencies, and justify investments in energy-saving projects. In simple words it refers to – the tools and processes that help you monitor, control, and optimize energy consumption across your facility. These systems collect data from various sources, enabling you to analyze energy usage patterns and detect anomalies. By leveraging these systems, you can make informed decisions that lead to significant cost reductions and enhanced operational performance.

Building a Culture of Energy Awareness

Incorporating energy management systems creates a culture of energy awareness within your organization. When employees understand how their actions impact energy consumption, they are more likely to adopt energy-saving practices. This cultural shift not only enhances the effectiveness of energy efficiency projects but also helps ensure long-term sustainability.

Regular training and communication about energy-saving initiatives can keep energy efficiency at the forefront of your team’s priorities. Encouraging input from employees on potential improvements can also lead to innovative solutions that contribute to your overall energy management strategy.

Data-Driven Justifications for Investments

One of the primary advantages of Energy Management Systems Monitoring is the ability to provide concrete data to justify investments. By documenting current energy consumption and potential savings, you can build a compelling case for funding energy efficiency projects. For instance, if your data shows that upgrading a compressor can save 15% on energy costs, presenting this evidence can persuade stakeholders to approve the necessary budget.

Additionally, these systems allow for continuous monitoring and reporting, which can demonstrate ongoing savings after investments are made. This ongoing accountability can be essential for securing future funding for additional projects.

Identifying Opportunities for Energy Efficiency

With an effective monitoring system in place, identifying opportunities for energy efficiency becomes much easier. Real-time data allows you to spot trends and inefficiencies that might otherwise go unnoticed. A report from the Compressed Air Challenge indicates that companies can save up to $30,000 annually by addressing inefficiencies in their compressed air systems.

For example, using a Compressor Monitoring System, you can analyze compressor performance and energy consumption to identify potential upgrades or maintenance needs.

Measuring Success and Continual Improvement

After implementing energy efficiency projects, it is crucial to measure their success. Energy Management Systems Monitoring provides the data necessary to evaluate the effectiveness of your initiatives. By tracking energy consumption before and after the project, you can quantify savings and adjust strategies as needed.

Conclusion: A Path to Sustainable Investment

Investing in energy efficiency projects is not just about immediate savings; it’s about long-term sustainability and resilience. By leveraging Energy Management Systems Monitoring, and that too from a reputed brand dedicated to excellence like ours at Airleader, you can justify these investments with clear data, identify opportunities for improvement, and create a culture of energy efficiency within your organization. Our management systems enhance reliability, empowering businesses with essential data insights to optimize operations and ensure a safe working environment. Use our monitoring systems to categorically increase efficiency of your operations today and secure a more efficient, cost-effective tomorrow!